Quality is gradually formed during the production process. Therefore, products must be strictly controlled in accordance with quality standards during the production process, and must also meet the relevant requirements of the order to prevent the outflow of substandard products. So what is the secret to the survival of small and medium-sized small-volume garment processing factories? The answer is: quality + service!
Improve quality and focus on survival of small batch clothing processing factories
By strictly controlling quality, enterprises discover quality problems, find out the causes of problems, and take corresponding measures in subsequent production to improve quality. This is also the key to the survival of small batch clothing processing factories.
1 Contents of product inspection
What garment factories currently do Most of the quality inspections are appearance quality inspections, which mainly inspect the clothing’s surface accessories, size, sewing, and markings. The inspection content and inspection requirements are as follows:
1F Product fabrics and linings
① Various types of clothing The fabrics, linings and accessories must not fade after washing: the texture (composition, feel, gloss, fabric structure, etc.), pattern and embroidery (position, area) should comply with the requirements.
②The fabrics of various types of finished garments must not have weft skew.
③ The surface, lining, and accessories of various types of finished garments must not be stripped, damaged, or have holes or serious weaving residue (roving, missing yarn, knots, etc.) that affects the wearing effect. ) and selvedge pinholes.
④The surface of leather fabrics should not have pits, holes or scratches that affect the appearance.
⑤ Knitted clothing must not have uneven surface texture, and there must be no yarn joints on the surface of the clothing.
⑥The surface, lining and accessories of all types of clothing must not have oil stains, pen stains, rust stains, color stains, watermarks, offset prints, chalk marks and other stains.
⑦Color Difference
A. Different shades of the same color cannot exist between different pieces of the same piece of clothing;
B. There should be no serious uneven dyeing on the same piece of clothing (except for style and fabric design requirements);
C. The same style of clothing There should be no obvious color difference between the same colors;
D. For suits with separate upper and lower garments, there should be no obvious color difference between the upper garment and the matching lower garment.
⑧All washed, sanded and sandblasted fabrics should be soft to the touch, have correct color, symmetrical patterns, and no damage to the fabric (except for special designs).
⑨ All coated fabrics must be coated evenly and firmly, and there should be no traces on the surface. There should be no bubbling or peeling of the coating after washing the finished product.
2F Product Size
① The dimensions of each part of the finished product are consistent with the required specifications, and the error cannot exceed the tolerance range;
②The measurement method of each part is strictly in accordance with the requirements.
3F product process
①Adhesive lining
A. All lining parts need to choose linings that are suitable for the surface, lining material, color and shrinkage rate;
B. Each adhesive The lining parts must be firmly bonded and smooth, without glue leakage or bubbling, or causing fabric shrinkage.
②Sewing process
A. The type and color of the sewing thread should be consistent with the color and texture of the surface and lining. The lining and buttoning line should match the color of the button (except for special requirements);
B. There should be no skipped stitches, broken threads, or The seam edge is stripped or continuously opened;
C. Each stitching (including overlocking) part and open thread should be smooth, the stitching should be of appropriate tightness, and there should be no floating Threads, thread coverings, stretching or tightness, etc. that affect the appearance;
D. There should be no interpenetration of the surface and bottom line at each open line, especially when the surface and bottom line are of different colors. ;
E. The dart point of the dart cannot be opened, and the front cannot come out of the bag;
F. Pay attention to the relevant matters when sewing The seam allowance should be in the opposite direction and should not be twisted or twisted;
G. No hair should be exposed on all knotted areas of all types of clothing;
H. For styles with rolling strips, edges or teeth, the width of the edge and teeth should be uniform;
I. All kinds of logos should use color lines. Sewing, and there should be no lint;
J. For any style with embroidery, the embroidered parts should have smooth stitches, no blistering, no loosening, and no lint. The lining paper or lining cloth on the back must be peeled off;
K. Each seam must be uniform in width and meet the requirements.
③Lock nailer
A. Nailers for various types of clothing The buckles (including buttons, snaps, four-piece buckles, hooks, Velcro, etc.) must be done in the correct way, the correspondence must be accurate, the nails must be firm, intact and free of hair, and the buckles must be complete;
B. The buttonholes of lock-stud clothing should be complete, flat, and of appropriate size, and should not be too thin, too large, too small, white or hairy; C. Snap buttons and four-piece buttons should have padding and Gaskets, and there should be no chrome marks or chrome damage on the surface (leather) material.
④Finishing
A. Appearance: All clothing should be hair-free;
B. Such clothing should be ironed and smooth, without dead wrinkles, shine, burn marks or burns;</o:Implement strip and grid regulations according to process regulations;
(5) Strictly implement technical regulations on auxiliary materials, material layout, material saving, cutting, positioning, and numbering;
(6) Strictly implement clean and civilized production regulations, save fabrics, and do not pollute the cut pieces.
Four quality + service, business is getting bigger
After talking about quality, our service must also keep up. In fact, many times it’s not that we don’t have customers, but that we don’t have adequate service.
I remember that my friend’s old company started processing for Adidas in the 1970s. It’s been decades now, and the company is still doing Adidas, and it’s getting better and better. The bigger they get, the more they rely on quality + service. As for prices, the clothing industry is too transparent. If others can do it, you can do it too. You can imagine how important quality and service are.
Now is the Internet era, everyone is negotiating business in a virtual space, so your service is even more prominent. To survive in the current decadent clothing industry, small-batch clothing processing factories should position themselves well and provide good customer service while making good products. </p
