What is voile?
Balinese yarn, also known as glass yarn, English name voile, is one of the textile and clothing fabrics. It is a thin texture woven with plain weave, has a refreshing feel, clear holes, transparent and breathable fabric, and is a woven fabric. In layman’s terms, it is a kind of cotton cloth with good transparency. Clothes made of voile yarn are not see-through because they are printed or dyed, but when you wear clothes made of this fabric, you can feel the cool feeling…
Yarn selection
In order to keep the fabric dry and light, as well as have a good feel and wearing style, high count is a must. Common ones are 60S, 80S, 100S, and even 120S.
Organization structure
Plain weave, yarn count density is 60×60/90×88, 60×60/70×70, 80×80/90×88 100×100/90×88, its characteristics are: The warp and weft are made of fine, specially combed and strongly twisted yarn. The warp and weft density in the fabric is relatively small. Due to the “fine” and “thin”, coupled with the strong twist, the fabric is thin and transparent. All raw materials are pure cotton and polyester cotton. The warp and weft yarns in the fabric are either single yarns or strands.
Loom selection
Conventional rapier loom, air jet loom. Door widths are also inconsistent, ranging from 62 inches, 63 inches, 64 inches, and 67 inches.
Production of Bali Yarn
1. Spinning and weaving:
Blowjob → Carding → Pre-doubling → Sliding and rolling → Combing → Drawing → Roving → Spinning → Winding: → Shaping → Finishing Warp → Sizing → Reeding → Weaving → Cloth inspection → Fabric coding → Cloth repair → Packing → Warehousing
2. Dyeing and finishing process:
Turning → Desizing → Oxygen bleaching → Singing → Mercerizing → Dyeing →Style→Preshrunk
Dyeing heating curve
Amylase TF-16
2F 2-4: g/L dye: (It can be omitted as needed)
3. Problems that are likely to occur
The biggest disadvantage of the traditional dyeing process of reactive dyes is that it is not easy to operate. Because reactive dyes require the addition of a large amount of dye accelerators during the dyeing process. If these additives are added at one time, the dyed materials will easily absorb unevenly, resulting in dyeing stains and white spots (alkali spots), especially when dyeing dark-colored fabrics. In order to solve this problem, we can change the adding method of auxiliaries, that is, add the dye accelerator in two batches at room temperature, then run it in the dyeing machine for 20 minutes, slowly raise the temperature to 60 degrees, and keep it warm for 15-30 minutes, and then use it as needed Then add color fixing agent.
Finished product technology and application
The semi-bleached fabric after treatment of the bali gauze gray fabric can “show off its talents”. It can be taken to a printing and dyeing factory to make a variety of beautiful prints and fashionable colors. It can also be taken to an embroidery factory to make embroidery of various techniques. It can also be taken to a sand washing factory to do retro sand washing or foaming. The effect (puff sleeves), and finally, these finished fabrics will be flowed to clothing companies and made into various beautiful clothes. </p
